Patent Pending

Beyond Predictive Maintenance.
Unbreakable Asset Evidence.

Multi-sensor inspection platform that captures six dimensions of reality in a single walk-down. Physics-validated. Cross-sensor confirmed. Audit-ready.

30+

Years Experience

11+

Sensor Modalities

Equipment Types

Scaffolding Required

What We Do

We Turn Invisible Threats Into Unbreakable Evidence

We deploy a proprietary multi-sensor platform to capture the full condition of your critical assets in a single zero-climb walk-down. No scaffolding. No confined-space permits. No guesswork.

Six independent sensing dimensions capture geometry, thermal signatures, vibration, velocity, air quality, and surface condition simultaneously
Every finding is cross-verified across multiple sensors before it enters a report
Results reported in verifiable physics units — Watts, HP, BTU/hr, lbs/hr — not grades or colors
Audit-ready deliverables generated directly from field data with full chain of custody
Any asset, any industry, one walk-down

The Six Senses

Six Dimensions of Reality. Each Perceived Independently.

Every asset on earth obeys the same universal constants. Our platform perceives each dimension independently, then cross-verifies through physics.

Sight

Geometry & Surface

3D point cloud mapping with sub-millimeter precision across millions of data points. Structural deviations, sag, and surface anomalies detected and documented.

Heat

Thermal Signature

Radiometric imaging locates friction, overload, and impending failure through multi-spectrum thermal analysis. Sees the condition before it becomes a crisis.

Touch

Mechanical Stress

Multi-axis vibration, angular velocity, and mechanical stress sensing. Detects bearing degradation, shaft imbalance, and structural looseness before they propagate.

Motion

Velocity & Drift

Multi-band radar velocity measurement with physics-level precision. No contact. No estimation. Drift profiles captured with full confidence.

Smell

Air & Emissions

Fugitive emissions, airborne particulate, and respiratory hazard detection captured in the same walk-down. Compliance evidence generated automatically.

Equilibrium

Universal Constant

Proprietary physics validation anchors all five senses to universal law. Force, load, thermal state, and geometry — verified against constants that govern every asset on earth.

What You Receive

Automated, Audit-Ready Deliverables

Generated directly from field data. No manual write-up. No interpretation gap.

Executive Summary

Overall health score, severity rating (1-10), 30-day failure probability, key findings, and prioritized corrective actions — one page built for decision-makers.

3D Geometry Point Cloud

Millions of data points, color-coded by severity. Green = normal. Yellow = watch. Red = action required. Every flagged segment mapped to exact physical location.

Thermal Spectrum Maps

Multi-spectrum radiometric analysis with hot-spot mapping, temperature differential profiles, and motion spectrum. Every hot zone identified and documented.

Vibration & Motion Report

Multi-axis vibration analysis, angular velocity, tilt and alignment deviation — all plotted against calibrated physics thresholds. Severity rated 1-10.

Energy & Economics

Drag sources in Watts and HP. Monthly and annual energy waste. Repair ROI, payback period, and emissions reduction — auto-generated from your site-specific inputs.

Safety Standards Assessment

Applicable mechanical, pressure, and vibration standard compliance mapping. Regulatory exposure flags where continued operation constitutes a documented known hazard.

Physics-Based Reporting

Every Finding in Verifiable Physics Units

Not grades. Not colors. Not opinions. Measurable. Defensible. Actionable.

Equipment Type	Loss Metric	Physics Units
Belt / Drag / Screw Conveyor	Drag power, motor overload	Watts, HP, kWh/month
Motor / Gearbox / Bearing	Friction loss, load waste	Watts, HP, kWh/month
Heat Exchanger	Fouling loss, efficiency drop	BTU/hr, % efficiency loss
Steam / Hose / Loading Arm	Steam leak rate	lbs/hr, BTU/hr
Flange / Gasket / Valve / Piping	Leak rate, pressure drop	BTU/hr, PSI

The Decision

Fix Now vs. If It Breaks

Every report includes a quantified economic decision: the exact cost of acting now versus the cost of waiting for failure.

Fix Now

$245

Planned repair on your schedule
1.2-month payback through energy savings alone

If It Breaks

$11,565+

Emergency repair + lost production
Before accounting for downstream damage

Financial parameters are user-defined at inspection time. Economics auto-generated when you enter your site-specific costs.

Industries Served

Any Asset. Any Industry.

19 equipment types. One platform. The universal constants apply to all of them.

Petroleum & Refining

Wellheads, flanges, valves, piping, loading arms, heat exchangers — every piece of upstream and downstream infrastructure.

Power Generation

Motors, gearboxes, bearings, conveyors, structural systems — energy loss quantified in Watts and BTU/hr at every point of waste.

Mining & Aggregates

Stackers, reclaimers, conveyors, screens, crushers — geometry and structural integrity verified across the full material handling chain.

Heavy Manufacturing

Drive systems, rotating equipment, structural assets — physics-based forensics applied to any asset where failure has a dollar cost.

Commercial & Industrial

Any facility. Any asset. If it moves, transfers energy, holds pressure, or supports load — it can be inspected, quantified, and documented.

Safety & Compliance

Mechanical, pressure, and vibration standard compliance. Regulatory exposure flags generated automatically from every inspection.

The Cost of Doing Nothing

These Are Not Projections. They Are Documented Losses.

$1.4T

Lost annually to unplanned downtime — Fortune 500 alone

$260K

Average cost per hour of unplanned downtime

62%

Increase in downtime costs since 2019

5-10x

Unplanned vs planned maintenance cost ratio

40-70%

Downtime reduction with proactive maintenance

Sources: Siemens True Cost of Downtime 2024 | Aberdeen Research | Deloitte | ABB Value of Reliability Report 2023

Get Started

Schedule an Inspection

Dr. Jarrod Seth Segura, PhD, MBA

Founder — Intelligent Inspections
30+ years: Petroleum, Energy, Mining, Manufacturing, Aggregates

jarrodsegura@intelligent-inspections.com
intelligent-inspections.com
Youngsville, Louisiana

Patent Pending — All IP Proprietary

Beyond Predictive Maintenance.Unbreakable Asset Evidence.